Timing
belt neglect equals expensive repairs
Be it
an Acura or a Yugo, a failed timing belt is not a pretty sight.
The engine,
of course, will stop if the timing belt breaks, gets stripped
of enough teeth or ratchets excessively.
But the
real danger lies not in the inconvenience of being stranded on
the road. It is in the real possibility of severe engine damage,
warn engineers from The Gates Rubber Company.
Automobile
engines can be classified as either free-running or interference,
depending on what occurs if the piston-to-valve synchronization
is lost due to a failed timing belt.
In the
free-running (free-wheeling) engine with the crankshaft still
moving, there is still enough clearance between the valve and
piston, even if the cam stops with a valve fully open.
However,
an interference engine may allow the piston and the valve to collide.
The least damage could be a bent valve. The most damage may be
a hole in the piston, or damage to the head, or gouged cylinder
heads, or worse yet, a completely ruined engine.
Most
domestic cars are free-running. Several notable exceptions are
some models of the Chevy Spectrum and Chevette, Plymouth Colt,
and the Pontiac LeMans and Sunbird. (The majority of these models
have foreign-made engines.)
Most
import cars, however, have higher compression engines, and are
most likely to be the interference type. More than a dozen manufacturers,
from Acura to Yugo, have produced this type of engine.
Also,
all diesel engines are interference. A compression ratio of 20:1
doesn't leave much combustion chamber space to spare.
Rather
than risk an expensive engine repair, Gates suggests car owners
heed the advice of the auto manufacturers and most independent
repair technicians.
The auto
makers say that timing belts should be replaced at the time or
mileage interval specified in their owner's manuals, regardless
of the physical appearance of the belt.
Independent
technicians agree with the OE's, but to be safe, they also recommended
that the belt be inspected between 30,000 and 50,000 miles.
This
inspection process can vary depending on the engine placement,
and the number and location of engine accessories.
The most
practical time to check the belt is during a tune-up, while the
spark plugs are out and there is no engine compression.
A simple
inspection may involve rotating the drive and feeling for slack
or play in the belt. This may indicate a worn or stretched belt,
or a loose tensioner. On some engines, the belt guard can be partially
pulled away for a quick visual inspection.
The most
thorough inspection, however, involves removing the belt cover
to check every tooth and land (the flat area between the teeth).
Care should be taken when handling the belt, though. Do not twist
the belt more than 90o, or the tensile cords could be damaged.
Look
carefully at the sides and top of the timing belt. Watch for worn
or frayed fabric tooth facing, glass fibers protruding through
the belt, tooth cracks, scratches or grooves on the back of the
belt, or oil on the belt or sprockets.
A timing
belt can have hidden damage. Gates explains that sometimes the
tensile cords can fail due to an engine malfunction resulting
in a shock load to the belt. Cords can also be damaged by a foreign
object as small as a pebble coming between the belt and sprockets.
Also,
the integrity of the belt environment is especially important.
If dirt, grease and oil are permitted within the timing belt cover,
the chances for belt failure are greatly increased.
Especially
if it's a valve-crunching interference engine, it shouldn't be
too hard to convince anyone to check the belt, and replace it
at the first signs of fatigue.
If you
wait for the belt to break, you'll be sadder and wiser--but poorer.
Provided
as a public service by the Gates Rubber Company